Air Pollution Control System, Mumbai, India
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System - Presure Reducing Station

Steam has more latent heat of evaporation at lower pressure and for a given process, it is ideal to use steam at the lowest possible pressure when the heat transfer is of indirect type.
However for efficient steam distribution network it is recomended to distribute steam at High Pressure.
The UKL PRS are designed to provide consistent source of LP steam from available HP pipeline.

Main Features :
The UKL PRS is optimally sized to ensure a balanced techno-economic design.
Use of Klinger Piston Valves for isolation will eliminate valve passing and leaking problems as these valves are glandless and seat less valves.
Pressure Reducing Valve is sized to give the desired flow rate despite variations in inlet conditions.
Moisture Separator at the inlet of the PRS removes any traces of moisture and condensation in the incoming fluid. A steam trap unit is provided with this to prevent loss of live steam.
A strainer before the PRV removes dirt particles that are likely to damage the valve seat and plug area causing PRV malfunctioning.
The unit is supplied as a complete assembly guaranteeing safe and trouble-free operation of the system.

Parameters Required :
Inlet Pressure (Max.) in Kg/cm²g
Inlet Pressure (Min.) in Kg/cm²g
Outlet Pressure (Max.) in Kg/cm²g
Outlet Pressure (Min.) in Kg/cm²g
Steam Flow Rate (Max.) in Kg/hr.
Steam Flow Rate (Min.) in Kg/hr.

Limiting Conditions :
UKL PRS are for saturated steam only.
PMO 42 barg
TMO 425°C

The Saving Potencial in UKL PRS
Suppose saturated steam is used at 10 bar in a radiator coil where air is heated to 90°C. If steam at 3 bar is used in this coil using a UKL PRS, the potencial savings are -
Latent heat at 10 barg 2013.6 KJ/Kg
Latent heat at 3 barg 2163.2 KJ/Kg
Possible savings Over 7% in steam consumption
Possible Payback of under 6 months.

 
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