Ointment manufacturing plant

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Ointment manufacturing plant

Salient Features

Ointment / Cream manufacturing plant with manufacturing vessels, wax phase vessel, water phase vessel, transfer pump with interconnected pipeline.

Ointment / Cream Manufacturing Plant Capacity : 50 Kgs. To 1000 Kgs

Planetary Mixer

Planetary Mixer for Ointment / Cream manufacturing with heating arrangement to the bowl, stirrer with beater and scrapper, homogenizer and vacuum system.

Planetary Mixer Capacity : 100 Kgs. To 1000 Kgs

Tube Filling - 1

Tube fillers fill products in cylindrical metal / laminate / plastic tubes and close it absolutely safely and symmetrically. 6 models, in capacities ranging from 35 to 300 tubes / minute are available to meet today’s tube packaging demands. A variety of viscous and semi-viscous products are handled, like ointment, cosmetics, toothpaste, cream/gel, adhesive, chocolate, sealant, mayonnaise and many more.
Although compact in size, the LIMBUS machines have been ergonomically designed to ensure that working areas are easily accessible for setting, changeover and maintenance. On the other hand, the CONDOR series linear-chain tube fillers might appear longer but are still designed with sleekness in mind.
All machines conform to cGMP standards. Quick, easy & efficient changeover is the leading attribute of the machines, which helps in responding to the faster-time-to-market age we live in. The optional equipment available with the machines adds to the versatility.

This is the smallest tube filler in RE’s range with a capacity to produce about 12,000+ tubes per shift, Tubes have to be first manually transferred from the tube box, into the cassette on the machine. They are then loaded one by one into the holders on the turret. First the tubes are centered & oriented and then filled. They are then closed depending on the type of tube. In case of metal tubes, the tubes are flattened and crimped twice (or even thrice). In case of laminate / plastic tubes, they are first heated on the inside periphery and then sealed. Batch details are then coded on the crimp (or seal) with metal stereos and the tubes are ejected out either into a collection container.

Features :

The pump unit has a vertical dosing system, which aids in easy suction
Bottom-up filling coupled with shut-off nozzle ensures accurate & clean fill without air entrapment
Indexer is absolutely smooth
Tool-less adjustments coupled with faster reproduction of settings (aided by position indicators and tri-clover fittings) make changeover quite effortless
Product level sensor, centralised lubrication and a host of safety features like detection of reverse tube, jammed tube, air pressure drop etc. are part of basic machine

Optional Equipments :

Tube Filling - 2

This is a twin-head medium/fast speed tube filler able to produce about 45,000+ tubes per shift. Tubes have to be first manually transferred from the tube box, into the two cassettes on the machine. They are then loaded one by one into the holders on the turret. First the tubes are centered & oriented and then filled. They are then closed depending on the type of tube. In case of metal tubes, the tubes are flattened and crimped twice (or even thrice). In case of laminate / plastic tubes, they are first heated on the inside periphery and then sealed. Batch details are then coded on the crimp (or seal) with metal stereos and the tubes are ejected out either into a collection container.

Features :

The pump unit has a vertical dosing system, which aids in easy suction
Bottom-up filling coupled with shut-off nozzle ensures accurate & clean fill without air entrapment
Indexer is absolutely smooth
Tool-less adjustments coupled with faster reproduction of settings (aided by position indicators and tri-clover fittings) make changeover quite effortless
Product level sensor, centralised lubrication and a host of safety features like detection of reverse tube, jammed tube, air pressure drop etc. are part of basic machine

Optional Equipments :

Our Range includes medium/fast speed tube filler able to produce about from 12,000+ to 100000 tubes per shift.

This is the fastest tube packaging line in RE’s stable. With a capacity to produce about a whopping 100,000 tubes per shift, the line starts with the Tube Filling – 2 linear-model tube filler. It’s a 4-head tube filler which fills product into the tube and then closes it depending on the type of tube. Metal tubes are crimped whereas plastic/laminate tubes are sealed.

Once closed, the tube is ejected out of the tube filler onto a 4-lane tube transfer system which flaps the tube exactly into the pocket of the product conveyor of the horizontal cartoner. Here, first a pre-folded leaflet is picked up by a rotary pick-up device and fed to the pincer on the leaflet chain. Then, a carton is picked up from the stack by a 3-arm rotary pick-up device, pre-broken and then loaded into the carton chain. The tube is inserted into the carton and it is closed on both sides either by tuck-in or gluing.

The multipacks then travel to one of the KESTREL series casepackers where they are collated in a required configuration and then pushed into a case, which has been opened and kept ready earlier. The case is then taped or glue-sealed.

Hence, the first machine takes in the empty tubes and the product to be filled and the last machine produces a packed case, ready to be shipped out of the customer’s factory. Our Range includes medium/fast speed tube cartoner able to produce about from 12,000+ to 100000 tubes per shift.

Our Range includes medium/fast speed tube cartoner able to produce about from 12,000+ to 100000 tubes per shift.

Ointment Manufacturing Plant, Ointment Manufacturing Plant Exporter, Ointment Manufacturing Plant Manufacturer & Supplier In Sri lanka, Thailand

Ointment manufacturing plant