Tablet Manufacturing Plant Manufacturer

> Pharma Industry… > Tablet Manufacturing Plant

Tablet Manufacturing Plant

High Speed Mixer Granulator

The Mixer is designed to meet special needs of tablet manufacturing technology. Unique design of Impeller reduces the process time as well as more homogenous mixing also uniformity in granule size. It is manufactured maintaining improved hygienic standards within the highest cGMP norms.

Main Impeller

Main impeller maximize micro & micro-mixing of ingredients by effecting optimal diffusion convection & shears irrespective of varying bulk densities, both during dry & wet mixing.

Discharge

Empty out the granules from main bowl in shortest time while opening the discharge port.

Unique Design of Chopper

Ensures effective delumping of oversized agglomerates distribution of binder fluids and ideal compaction of granules.

Salient Features :

Different models are available depending upon capacities.
Unique design & constructional features for maximum yield.
Minimum energy consumption.
Flexibility in layout to suite production requirement.
Optional dry blending & wet granulation for high density wet granulate.
Optional WIP & automation to confirm with cGMP norms.
WIP, binder feed delivery, powder loading system optional.
Optional standard model / GMP Model / FLP construction.
Validation services including comprehensive IQ/QQ/DQ documentation for regulatory compliance.
Operational controls available Electrical / Microprocessor / PLC system.

Self-contained portable unit for wet and dry granulation, pulverization and de-agglomeration of products.
Flexibility to adopt to a wide range of materials to suitable for size reduction and granulation.
Wet and dry granulation of tablet processing material.

Food Processing & Bakeries Confectionaries
Chemicals, Dyestuff
Cosmetic Powders
Pesticides, Fertilizers, Insecticides
Online Emulsification of Liquid
Ceramic Products

Special Features :

Machine rated for continuous operation.
Higher output with process uniformity.
All contact parts can easily be dismantled and cleaned for change of product.
Range of SS perforated or wire knitted screens available.
Different size of screen/speed/number of blade/ direction of rotation of blade can be selected.
Unique 360 screen for higher out put.
Additional perforated screen at the bottom of pulverizing chamber to eliminate higher percentage of fineness & control granule size more effectively and obtain higher outputs.
No expensive dust collection system required when used for pulverizing.
All contact parts of SS 304 AISI (SS 316 quality is optional). *
All parts can be easily dismantled for cleaning, washing & validation. *
AC variable drive for stepless speed controls. *
Flame proof Motor. *
AC Variable Drive. *
Horizontal type multimill is available to increase the production. *

* Optional

Double Cone Blender

It is composed of two truncated cones joined together by cylinder section. A tight closing lid of the fast closing type for feeding material and a discharge butterfly valve at the other end of the unit which also renders a perfect tightness.

“The working capacity of the Blender is 65% to total volume” The blender is recommended preferably when the product to be mixed have a similar density and particular size as well as no lumping properties. Baffles are provided in bigger unit for intense mixing.

The blending time is around 10 to 20 minutes (approx.) as a maximum.

* Models available from capacity 5 Ltrs. To 6000 Ltrs. (Higher capacities on request.)

Technical Data :

Most suitable for Dry Powder Mixing of a small quantity active ingredient with large quantity of powder. A quantity relationship between components, higher than 1:100 can be mixed, effectively.

Most commonly used for lubrication process in tableting department. Due to shape of blender, powder slides on the sides and mixes well because of very low RPM. Therefore there is no impact on the powder / granules and it mixes well.

These machine is basically a container, which tumbles around its own axis driven by gear box and motor. Loading and Unloading is easy. Drum arrangement along with conical hopper arrangement is available.

Technical Data :

Sieves and grade material according to particle size. The amplitude of gyratory Vibration can be adjusted to suit processing needs. Newly improved mechanical sieving unit, a new designed spring action transfers the movement of the particle and tries to move as per the patterns which are formed on the screen. Gradation will take place according to the size of the screens provided. Mostly used for Pharmaceutical Powders Cosmetics, Metal and ceramic product, food products, Liquid slurries, Paints, Granules, Chips straining of suspended particles from liquids etc.

Models Available :

Vibro Sifter : 12,20,30,36,48,72 Inches / Mechanical Sifter : 20 & 30 Inches.

HIGH SPEED DOUBLE ROTARY TABLET PRESS (WITH PRE-COMPRESSION) 45 STN. D – TOOLING, 55 STN. B-TOOLING, 61 STN. BB-TOOLING & 75 STN. BB-TOOLING

Special Features :

It is a high speed Rotary tablet press for higher table output, suitable for large batch production.
Machine is having a square design with full consideration of GMP standards.
All the tablet parameters can be fine-tuned during the operation of the machine from outside the tableting zone, with front controls at outside of the machine, having SEIKO type dials.
The machine is having elegantly designed cabinet top of SS-304.
The machine is having round hoppers of SS-304 with Butterfly valve.
The machine is having Pre-compression facility.
The machine is having A.C. variable frequency drive for the main motor.
Machine is also having A.C. variable frequency drive for force feeding motors, which enables operators to synchronize machine's speed & feed both.
The machine is having Electromagnetic clutch arrangements.
The machine is having one piece turret of special grade casting. However, three piece turret with SS-304/SS-316 middle plate is also available (optionally). Electro less nickel plating can also be available to the turret, (optionally).
The machine is having Helical gear ring to drive the turret.
The machine is having hard chrome plated, MS Fabricated upper roll carriers.
The machine is having BALL BEARING TYPE upper & lower pressure rolls.
The machine is having specially designed pressure Link Assly. Which ensures sufficient & equal pressure to the tablets.
The machine is having tablet weight consistency.
The machine is having sturdy Aluminium section framed, Polycarbonate guards with SS Hinges & Handle & are also fitted with Gas Filled - Sock absorbers.
The lower guard of the machine are of SS-304 material having excellent matt finish.
All guards are interlocked for safety.
The machine is having auto lubrication system.
There is no colour part in tablet manufacturing zone & all other parts are either of SS-304 material or Gunmetal or of hard chrome plated. All Hardware are used of SS-304 quality in tablet manufacturing zone.
The machine is having box type Detachable control panel having all electrical controls on the top. Acrylic cover is also provided to protect the controls from the dust.
The machine is having centre Drive Type Gear Box.
The machine having Hydraulic Power pack for pressure loading and overload release.
A Hydraulic Gauge is also provided on lower guard for easy view.
The machine is having anti vibrating mounts.
The machine is having excellent bottom driven force feeding system for material feeding. However, Gravity type feeding also can be provided optionally.
Two layer attachment can also be provided, optionally.
The machine is having excellent paint, inside wherever it is required.
The machine has been designed as to minimize the change over time. The weight adjustment section is easily removable which provides good access for the removal/replacement of lower punches & dies, away from compression zone.
The hand wheel is conveniently located for indexing the turret during tool change over with single operator.
The machine is having specially designed Dust Extractor Nozzle which can be connected with the dust Extractor, away from machine.
The machine are backed by excellent after self-service.

D4 TYPE SQUARE GMP MODEL SINGLE ROTARY TABLET PRESS 16 STN. D – TOOLING, 20 STN. D-TOOLING, & 23 STN. DB-TOOLING

Special Features :

Square GMP Model
C.I. Body and C.I. Middle plate
Paint free tablet manufacturing zone
Turret of Special Grade S.G. Iron casting
Upper punch penetration system
Electronic. Digital Tablet cum RPM Counter
Inter lock switches to all Guards
Double Sided lifting cams
Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material
Aluminium Turret Guards
Effective Dust Extraction Nozzles
Imported needle roller bearing provided at the bottom of turret
Variable Speed pulley, One shot Lubrication System, Anti Vibrating mount
Reverse direction motion protection is provided to avoid accident
The machine is provided with extra hand wheel for easy punch loading
The machine is available with AC variable Drive & Electromagnetic Clutch (Optionally)
The machine is available with force feeding attachment (Optionally)
The machine is available with poly carbonate upper guards (Optionally)
The machine is available with auto lubrication pump (Optionally)

Our Range of Tablet Compressing includes :

HIGH SPEED DOUBLE ROTARY TABLET PRESS 37 STN. D - TOOLING, 45 STN. B-TOOLING, 55 STN. BB-TOOLING & 61 STN. BB-TOOLING.
B4 TYPE SQUARE GMP MODEL DOUBLE ROTARY TABLET PRESS 27 STN. D - TOOLING, 27 STN. B-TOOLING, 35 STN. B-TOOLING & 45 STN. BB-TOOLING.
D4 TYPE SQUARE GMP MODEL SINGLE ROTARY TABLET PRESS (FOR VATERNARY TABLETS) 8 STN., 10 STN. & 12 STN.
MINI SINGLE ROTARY TABLET PRESS 8 STN. D - TOOLING, 10 STN. D-TOOLING, 10 STN. B-TOOLING & 12 STN. BB-TOOLING ALSO, SPECIAL TURRET FOR R & D, HAVING ALL TOOLINGS.

Conventional Coating Pan

Coating Pan with Hot Air Blower and Spray Unit

Universal Conventional method of coating of Film and Sugar depending upon the client’s requirement. Hot Air/Cold Air Bowling system is used for Tablets, candles etc. Spraying system is also available with the unit. Polishing pan is made suitable on the same drive of coating pan drive.

Models available : 300, 400, 600, 900, 1200 & 1800 Ltrs. Capacity.

Automated Tablet-Coating System

Auto coater for a full range of coating applications like aqueous, solvent and sugar. Solution spraying, all SS spray guns are chock-less in operation with automatic nozzle cleaning system in place. The unique features like adjustable spray pattern and atomization control ensure proper application of aqueous based coating/ organic solvent based film coating/eudragit coating /sugar solution coating and makes quick/uniform weight built up on each tablet resulting in minimum solution/solvent loss. The specially designed baffles ensure the even loading of solution on every single tablet of the batch. The device has fully automated operation. Fully automated plc/ lcd based process control system, with necessary hardware and software is designed to take care of the complete requirement of coating cycle. The control parameters include system-monitoring, control feedback, data acquisition and processing. It offers easy programming of product recipe and provides the total security. Rishikesh Exports offers the customized operator interface graphics for user-friendly operation.

Special Features :

INBUILT PRINT REGISTRATION CONTROL AND NON-FILLED DETCTION
SEPARATE EMBOSSING OR PERFORATION STATIONS
PICK AND PLACE FOR DOWNSTREAM AUTOMATION
RECIPE PROGRAM THROUGH MAN-MACHINE INTERFACE
STAINLESS STEEL CLADDING CONFORMING TO cGMP STANDARDS

Full Interchangeability with Pack Discharge Aggregator for Downstream Automation

Technical Specifications :

Our range for Blister Packing Machines :

Flat Bed Machine for Thermoformed and Cold-Formed Blister Packs most suited for Clinical Trials and Short run batches for Pharmaceuticals, Engineering & Food Products and Cosmetics.
The Unique, Cost Effective Vacuum Forming Machine For Vials.
Pack Discharge Aggregator for Optional Downstream Automation.
Compressed Air Forming, Intermittent Motion Fiat Bed Machine with wide range of Application in Pharmaceutical, Engineering, Food & Cosmetic Products.
Intermittent Motion, Fiat Bed Blister Pack Machine for Thermoformed and Cold-formed Blister Packs.
Intermittent Compressed Air Forming Continuous Rotary Sealing for Higher Output for Capsules, Tablets & Caplets.

Intermittent Cartoner for Pharmaceutical and Cosmetic Industry

Technical Specifications :

High Speed Continuous Motion Cartoning Machine for Pharmaceuticals and Cosmetic Industries

Salient Features :

Increased number of product pushers for smooth loading and pre-insertion of blisters and leaflets.
Carton chain completely guided in frictionless guides to reduce pressure and friction on cartons.
Carton chain completely guided in frictionless guides to reduce pressure and friction on cartons.
User friendly M.M.I to facilitate quick change over.
Three arm carton pick up for increased carton pick up time and better carton pre-breaking and formation.
Extended carton magazine to reduce frequency of carton loading in the machine.
Balcony type construction for ease of maintenance and operation.

Technical Specifications :

“It is recommended that the Machine ts tnstalled tn Air Conditioned Premises having room temperature of 220°C to 260°C to ensure efficient working”
Note: Specifications are indicative and we reserve the right ro modify them without prior notice. Accessories shown in the picture are not part of standard equipment.

Tablet Manufacturing Plant, Tablet Manufacturing Plant Exporter, Tablet Manufacturing Plant Manufacturer & Supplier In Sri lanka, Thailand

Tablet Manufacturing Plant Manufacturer